Nov 27 - Rebuilding the bike

Today, the boys continued the rebuilding process on the bike. Steffen and Eric added two Pamco components on either side of the engine.
   

Alec continued to work with getting the front fork onto the frame of the bike. 

 Sunjin attached the chrome fender onto the rear of the bike. He is hoping to finish the back of the bike up tomorrow.

 I continued to clean and reassemble the carburetor and replace some of the old and worn components.

Eric and Steffan they ready for stock the ignition part and he cleaned the ignition mountain and the ignition mountain which is part top of ignition for cap, and Ben and Steffan worked on bolt part for restoration the parts,                                                

And Alec trimmed the bolt of front for size and he found broken bolt too 

finished lubing the bearings on the front of the bike  

 ben was reinstalling the battery box and hooked up some electrical components

eric put on the cylinder  head cover

Back and better then ever!

Boys I'm back and better then ever, look you can tell!

 Eric and I carried on with the engine reassembly by adjusting the intake and exhaust valves using the feeler gage. We used a 152mm gage for the exhaust valve found at front of the engine and 102mm for the intake valve. The reason this is so important is because we need to insure the valves open and close fully for maximum compression. 

Alec continued to rebuild the front fork and began to mount the front fork.

Steffan's still sick but err Body is Still Working Hard

Today the boys worked very well today, I  put on the Cam Chain Tensioner and we are a step closer to finishing the Engine.

Sungjin is cleaning and sanding the battery case which is making everything look lovely.Ben is cleaning yet reassembling the carborator, it looks unreal and awesome.He also the put the floats back on.... this is awesome.

Yamaha xs650 - Cleaning components

Today the boys focused on cleaning.

Alec polished the chrome Yamaha sign at the front of the bike.

Sunjin is working at fixing the front and rear brake callipers while I removed both main jets in the float bowl of the carburettor.

 today the boys did some good work i finished assembling the front forks iput fork oil in them today also  

ben continued to clean the carborator
and eric put on the crank case cover

Engine Resembly Going well... OR NAHHHH?

The Engine reassembly is going very well for the boyz. Steffan and I have gotten both the cam shaft, barrings, cylinder head and cam chain on today. It was a very very productive day.

Ben continued clean the corroborator big time. It is looking great and clean and cant wait too see it

Alec finished assembling front forks and waiting to put the new fork oil in. 

Sungjin continues to have success painting the frame and it looks phenomenal. This bike is gonna be sweet when she is done.

Ben cleaned the inside of carburetors by spray(Kleen-Flo)  and Eric and Steffen they install cylinder of pistons on engine and they also clean pistons for good working

and I paint to frame of motercycle the colour was black and tomorrow will be finish.

 the class did some good work today
i drilled hole on the shocks inter parts to add on the up graded piece for the upgraded piece i had to make it to a specific setting of the the bike







 

Eric and seffan finshed fixing the piston rings today 








and ben lubed the part to the head light

Friday and Monday post - November 7 and 10

On Friday, we continued cleaning the bike. Sunjin continued grinding down the frame and Alec finished sanding the front forks.
I finished polishing the headlight casing with tinfoil and also sanded the inside of the casing.










Eric also removed and replaced the two oil filters on the engine.


Today, Monday, the only progress we made on the bike was the start of dissembling the corroborator.

today was a good day in the shop

 Ben was polishing the headlight with tinfoil and i continued to polish the front shocks.

Sunzin sanded down the frame of the bike with 320 grit sandpaper to get it ready to be painted.  

Recembly Time?

Today the boyz did very good in there work today and are almost ready for reassembly. Steffan and I took off the oil filter today so we could change it. Steffan took the gas tic off and I replaced the filter.

Alec is still in the process of shining the forks so it looks really nice when the bike will be finsihed

Ben is connecting electrical pannels together so that the battery will be nice, new, and ready. He is almost ready to get the battery invoved

 Today the boys continued with the cleaning process and Ben began some of the rebuilding stage. Eric, Alec and Steffan finished the polishing of the tins using multiple grits of sand paper. Sugjin Began grinding the rust off the bike frame to prepare it to bed re painted. Beneth Dodd began the re building process by fusing the wires to the fuse box.